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FFTweldtec Basic Universal welding add-ons for your production.

FFTweldtec Basic C-Gun

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Concept
  • Welding gun with C-frame
  • Steel applications
  • Movement of the electrode arms via a linear unit
  • Lower pushing force of the push bar
  • Max. welding force 6,000N
  • Electromotive drive
  • Without gun compensation
  • Electrode arms are designed to be adjustable in height and sideways for precise adjustment of the VisionCheckup
Technical Specification
  • Various servomotors possible: SEW type CMSMB63/AP CMP63S or M or Tolomatic type CSWX
  • Transformer: MF100kVA Bosch and Expert
  • Electrode arms made of aluminum incl. multiple coating, last layer in copper
  • Screw and plug-in electrode shafts made of copper-chromium-zirconium
  • 1.5 or 3-cooling water circuit design with plug-in tubing / plug-in connection
  • Customized adaptations possible

FFTweldtec Basic X-Gun

Request Basic X-Gun
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Concept
  • X-nose welding gun with scissor-like electrode arms
  • Steel application
  • Movement of the electrode arms via joint
  • Max. Welding force 5,000N
  • Base body in plate construction made of aluminum alloys
  • Electromotive drive
  • Without gun compensation
  • Electrode arms are designed with height and side adjustment for precise adjustment of the VisionCheckup
Technical Specification
  • Various servomotors possible: SEW type CMSMB63/AP CMP63L or Tolomatic type CSWX
  • Transformer: MF100kVA Bosch and Expert
  • Electrode arms made of aluminum incl. multiple coating, last layer in copper
  • Screw and plug-in electrode shafts made of copper-chrome-zirconium
  • 1.5 or 3-cooling water circuit design with plug-in tubing / plug-in connection
  • Customized adaptations possible

FFTweldtec Basic XL-Gun

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Concept
  • X-gun with extra-large welding window for special requirements
  • Steel application area
  • Max. welding force 8000N at 800mm projection
  • Electromoric drive
  • Without welding compensation
Technical Specification
  • Various servomotors possible: SEW Type CMSMB71/AP CMP71M/L
  • Transformer: MF100kVA Bosch and Expert
  • Electrode arms made of aluminum incl. multiple coating, last layer in copper
  • Screw and plug-in electrode shafts made of copper-chrome-zirconium
  • 1.5 or 3-cooling water circuit design with plug-in tubing / plug-in connection
  • Customized adaptations possible
Concept
  • Welding gun with C-frame
  • Steel applications
  • Movement of the electrode arms via a linear unit
  • Lower pushing force of the push bar
  • Max. welding force 6,000N
  • Electromotive drive
  • Without gun compensation
  • Electrode arms are designed to be adjustable in height and sideways for precise adjustment of the VisionCheckup
Technical Specification
  • Various servomotors possible: SEW type CMSMB63/AP CMP63S or M or Tolomatic type CSWX
  • Transformer: MF100kVA Bosch and Expert
  • Electrode arms made of aluminum incl. multiple coating, last layer in copper
  • Screw and plug-in electrode shafts made of copper-chromium-zirconium
  • 1.5 or 3-cooling water circuit design with plug-in tubing / plug-in connection
  • Customized adaptations possible
Concept
  • X-nose welding gun with scissor-like electrode arms
  • Steel application
  • Movement of the electrode arms via joint
  • Max. Welding force 5,000N
  • Base body in plate construction made of aluminum alloys
  • Electromotive drive
  • Without gun compensation
  • Electrode arms are designed with height and side adjustment for precise adjustment of the VisionCheckup
Technical Specification
  • Various servomotors possible: SEW type CMSMB63/AP CMP63L or Tolomatic type CSWX
  • Transformer: MF100kVA Bosch and Expert
  • Electrode arms made of aluminum incl. multiple coating, last layer in copper
  • Screw and plug-in electrode shafts made of copper-chrome-zirconium
  • 1.5 or 3-cooling water circuit design with plug-in tubing / plug-in connection
  • Customized adaptations possible
Concept
  • X-gun with extra-large welding window for special requirements
  • Steel application area
  • Max. welding force 8000N at 800mm projection
  • Electromoric drive
  • Without welding compensation
Technical Specification
  • Various servomotors possible: SEW Type CMSMB71/AP CMP71M/L
  • Transformer: MF100kVA Bosch and Expert
  • Electrode arms made of aluminum incl. multiple coating, last layer in copper
  • Screw and plug-in electrode shafts made of copper-chrome-zirconium
  • 1.5 or 3-cooling water circuit design with plug-in tubing / plug-in connection
  • Customized adaptations possible

Advantages of FFTweldtec Seamless integration into your production process.

The right shape for every application

  • C- or X-welding guns are crucial for reaching and joining components in the best possible way.
  • Optimum design to meet individual requirements

Connection Diversity

  • The welding gun can be connected to any robot to ensure maximum efficiency
  • Flexibility to meet individual requirements.

No Equalized

  • Powerful welding with a space-saving design
  • The optimized design enables a weight reduction of the robot gun

Robust and easy to maintain

  • Use of proven components for high reliability and easy spare parts procurement.
  • Low maintenance requirements to minimize downtimes.

Installation of the FFTweldtec Basic Simple implementation in 4 steps

Technical Design

We support you in the individual design of your welding gun to meet your process requirements.

Simulation / Construction

We validate the design of the welding gun for your application through design and simulation.

Production incl. testing / measuring

Every pair of welding gun we produce undergoes a 100% inspection with mechanical and electrical checks, including a measurement and test report.

Final Commissioning

Our experts will be happy to help you implement the new welding gun in your production process.

Variants of the FFTweldtecBasic Technical Specifications

FFTweldtec Basic C-Gun

Welding force

6000N

Max. welding force 6000N

Shape

Aluminium electrode arm incl. multiple coating in C-design

Connection

rear

sideways

bottom

right

45° top

45° bottom

Gun window

All customer needs can be mapped

 

Medium-frequency transformers

MF 100 kVA at 50% duty cycle

Electrode arms

Arm holder in base body  
80 x 45 mm

AI13

Aluminium incl.
Multi-layer coating, last layer in copper

Arm holder

The electrode arms are attached via shaft holders, which means that the length is always different.

FFTweldtec Basic X-Gun

Welding force

5000N

Max. welding force 5000N
with 800mm Projection

Shape

Aluminium electrode arm incl. multiple coating in X-design

Connection

rear

top

bottom

right

45° top

45° bottom

Gin window

All customer needs can be mapped

 

Medium-frequency transformers

MF 100 kVA at 50% duty cycle

Electrode arms

Arm holder in the base body  
100 x 40 mm or 125 x 40 mm

AI13

Aluminium incl.
Multi-layer coating, last layer in copper

Arm holder

Firm 100 x 40 mm

  • 112 mm
  • 137 mm
  • 162 mm
  • 187 mm
  • 212 mm
  • 237 mm

Firm 125 x 40 mm

  • 122 mm
  • 137 mm
  • 162 mm
  • 187 mm
  • 212 mm
  • 237 mm

Mobile 100 x 40 mm

  • 112 mm
  • 137 mm
  • 162 mm
  • 187 mm
  • 212 mm
  • 237 mm
Mobile 125 x 40 mm
  • 137 mm
  • 162 mm
  • 187 mm
  • 212 mm
  • 237 mm

FFTweldtec Basic XL-Gun

Welding force

8000N

Max. welding force 8000N
with 800mm Projection

Shape

Aluminium electrode arm incl. multiple coating in a very large X-design

Connection

rear

top

bottom

right

45° top

45° bottom

Gun window

All customer needs can be mapped

 

Medium-frequency transformers

MF 100 kVA at 50% duty cycle

Electrode arms

Arm holder in the base body  
125 x 50 mm or 150 x 50 mm

AI13

Aluminium incl.
Multi-layer coating, last layer in copper

Arm holder

Firm 125 x 50 mm

  • 137 mm
  • 187 mm
  • 237 mm
  • 287 mm

Firm 150 x 50 mm

  • 137 mm
  • 187 mm
  • 237 mm
  • 287 mm

Mobile 125 x 50 mm

  • 137 mm
  • 187 mm
  • 237 mm
  • 287 mm

Mobile 150 x 50 mm

  • 137 mm
  • 187 mm
  • 237 mm
  • 287 mm

FFTweldtec Basic All Technical Specifications

Information on our Basic series and accessories directly from us and with the expertise of the system manufacturer.

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Product world of FFTweldtec Other products in the field of welding technology

FFTweldtec Engineering Service

Service range for the design of spot welding tools

We offer you the design and development of WPS gun base bodies and special welding machines, 3D construction (CATIA V5, UG), FEM calculation, creation of measurement and test protocols as well as data handling in the customer system.

 

FFTweldtec VarioPicker® EVO

Hemming fixation

These fixing points, which are set with the VarioPicker® EVO, are used to connect the outer skin to the support structure. The fixing points are created with a material bond, eliminating the need for gelling after hemming.

FFTweldtec Basic

C, X and XL robot welding gun for steel alloys

Our welding tools for industrial joining technology can be customised for assemblies such as motors and transformers. We offer three different welding guns, which differ in welding force and weight.

FFTweldtec Advanced C-Gun

Robot welding gun for welding aluminium

The FFTweldtec Advanced C-Gun is a robot welding gun series for aluminium welding. It is not only used in the automotive industry.

FFTweldtec TipChanger

Electrode cap change on robot-guided welding guns

The FFTweldtec TipChanger enables automatic, space-saving changing of electrode caps on robotic welding guns. Inductive sensors monitor the fill level in the magazine. Loosened caps fall into a catch basket.

FFTweldtec Mobile TipChanger

Changing electrode caps on stationary welding guns

The Mobile TipChanger enables fast, automatic change of electrode caps on welding guns. Compact and lightweight, it can be easily mounted on the robot arm. Level sensors monitor the cap level.

FFTweldtec Test Station

Test Station for welding guns

The FFTweldtec Test Station tests servo-pneumatic and servo-motorised robotic welding guns with the necessary systems, including reporting.

FFTweldtec Measuring Station

Measuring Station for welding guns

Professional calibration of servo-pneumatic and servo-motorised robot welding guns, including determination of the deflection of the electrode arm geometry using 3D measuring systems and logging.

FFTweldtec Inline Projection Welding Machine

Projection welding machine within the production line

The projection welding machine within the production line automatically welds various components, reduces manual intervention and enables precise positioning. It is controlled with a cycle time of 6-7 seconds via PLC or independently.

FFTweldtec Offline Projection Welding Machine

Manual welding of components

The FFTweldtec Offline Projection Welding Machine manually welds nuts and bolts. It is PLC-controlled, mobile and enables quick tool changes for various components. Ideal for a flexible production.