Concept
- Welding gun with C-frame
- Steel applications
- Movement of the electrode arms via a linear unit
- Lower pushing force of the push bar
- Max. welding force 6,000N
- Electromotive drive
- Without gun compensation
- Electrode arms are designed to be adjustable in height and sideways for precise adjustment of the VisionCheckup
Technical Specification
- Various servomotors possible: SEW type CMSMB63/AP CMP63S or M or Tolomatic type CSWX
- Transformer: MF100kVA Bosch and Expert
- Electrode arms made of aluminum incl. multiple coating, last layer in copper
- Screw and plug-in electrode shafts made of copper-chromium-zirconium
- 1.5 or 3-cooling water circuit design with plug-in tubing / plug-in connection
- Customized adaptations possible
Concept
- X-nose welding gun with scissor-like electrode arms
- Steel application
- Movement of the electrode arms via joint
- Max. Welding force 5,000N
- Base body in plate construction made of aluminum alloys
- Electromotive drive
- Without gun compensation
- Electrode arms are designed with height and side adjustment for precise adjustment of the VisionCheckup
Technical Specification
- Various servomotors possible: SEW type CMSMB63/AP CMP63L or Tolomatic type CSWX
- Transformer: MF100kVA Bosch and Expert
- Electrode arms made of aluminum incl. multiple coating, last layer in copper
- Screw and plug-in electrode shafts made of copper-chrome-zirconium
- 1.5 or 3-cooling water circuit design with plug-in tubing / plug-in connection
- Customized adaptations possible
Concept
- X-gun with extra-large welding window for special requirements
- Steel application area
- Max. welding force 8000N at 800mm projection
- Electromoric drive
- Without welding compensation
Technical Specification
- Various servomotors possible: SEW Type CMSMB71/AP CMP71M/L
- Transformer: MF100kVA Bosch and Expert
- Electrode arms made of aluminum incl. multiple coating, last layer in copper
- Screw and plug-in electrode shafts made of copper-chrome-zirconium
- 1.5 or 3-cooling water circuit design with plug-in tubing / plug-in connection
- Customized adaptations possible
Advantages of FFTweldtec Seamless integration into your production process.
The right shape for every application
- C- or X-welding guns are crucial for reaching and joining components in the best possible way.
- Optimum design to meet individual requirements
Connection Diversity
- The welding gun can be connected to any robot to ensure maximum efficiency
- Flexibility to meet individual requirements.
No Equalized
- Powerful welding with a space-saving design
- The optimized design enables a weight reduction of the robot gun
Robust and easy to maintain
- Use of proven components for high reliability and easy spare parts procurement.
- Low maintenance requirements to minimize downtimes.
Installation of the FFTweldtec Basic Simple implementation in 4 steps
Technical Design
We support you in the individual design of your welding gun to meet your process requirements.
Simulation / Construction
We validate the design of the welding gun for your application through design and simulation.
Production incl. testing / measuring
Every pair of welding gun we produce undergoes a 100% inspection with mechanical and electrical checks, including a measurement and test report.
Final Commissioning
Our experts will be happy to help you implement the new welding gun in your production process.
Variants of the FFTweldtecBasic Technical Specifications
FFTweldtec Basic C-Gun
Welding force
6000N
Max. welding force 6000N
Shape
Aluminium electrode arm incl. multiple coating in C-design
Connection
rear
sideways
bottom
right
45° top
45° bottom
Gun window
All customer needs can be mapped
Medium-frequency transformers
MF 100 kVA at 50% duty cycle
Electrode arms
Arm holder in base body
80 x 45 mm
Aluminium incl.
Multi-layer coating, last layer in copper
Arm holder
The electrode arms are attached via shaft holders, which means that the length is always different.
FFTweldtec Basic X-Gun
Welding force
5000N
Max. welding force 5000N
with 800mm Projection
Shape
Aluminium electrode arm incl. multiple coating in X-design
Connection
rear
top
bottom
right
45° top
45° bottom
Gin window
All customer needs can be mapped
Medium-frequency transformers
MF 100 kVA at 50% duty cycle
Electrode arms
Arm holder in the base body
100 x 40 mm or 125 x 40 mm
Aluminium incl.
Multi-layer coating, last layer in copper
Arm holder
Firm 100 x 40 mm
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Firm 125 x 40 mm
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Mobile 100 x 40 mm
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Mobile 125 x 40 mm
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FFTweldtec Basic XL-Gun
Welding force
8000N
Max. welding force 8000N
with 800mm Projection
Shape
Aluminium electrode arm incl. multiple coating in a very large X-design
Connection
rear
top
bottom
right
45° top
45° bottom
Gun window
All customer needs can be mapped
Medium-frequency transformers
MF 100 kVA at 50% duty cycle
Electrode arms
Arm holder in the base body
125 x 50 mm or 150 x 50 mm
Aluminium incl.
Multi-layer coating, last layer in copper
Arm holder
Firm 125 x 50 mm
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Firm 150 x 50 mm
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Mobile 125 x 50 mm
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Mobile 150 x 50 mm
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FFTweldtec Basic All Technical Specifications
Information on our Basic series and accessories directly from us and with the expertise of the system manufacturer.
Product world of FFTweldtec Other products in the field of welding technology
Welding FFTweldtec Engineering Service
Service range for the design of spot welding tools
We offer you the design and development of WPS gun base bodies and special welding machines, 3D construction (CATIA V5, UG), FEM calculation, creation of measurement and test protocols as well as data handling in the customer system.
Welding FFTweldtec TipChanger
Electrode cap change on robot-guided welding guns
The FFTweldtec TipChanger enables an automatic, space-saving change of electrode caps into robot welding guns. Inductive sensors monitor the fill level in the magazine, and loosened caps fall into a collection basket.
Welding FFThemtec Mobile TipChanger
Changing electrode caps on stationary welding guns
The Mobile TIPChanger enables fast, automatic change of electrode caps on welding guns. Compact and lightweight, it can be easily mounted on the robot arm. Level sensors monitor the cap level.
Welding FFTweltec Inline Projection Welding Machine
Projection welding machine within the production line
The FFTweldtec Inline Projection Welding Machine automatically welds various components, minimizing manual intervention and enabling correct positioning. It can be controlled via PLC or independently, with a cycle time of 6-7 seconds.
Welding FFTweldtec Basic
C, X and XL robot welding gun for steel alloys
Our welding tools for industrial joining technology are individually adaptable for assemblies such as motors and transformers. We offer three different welding guns, which differ in welding force and weight.
Welding FFTweldtec Offline Projection Welding Machine
Manual welding of components
The FFTweldtec Offline Projection Welding Machine manually welds nuts and bolts. It is PLC-controlled, mobile and enables quick tool changes for various components. Ideal for flexible production.